AMCE boltless liner system enables an efficient energy-saving boltless sheathing board.
The design has improved the grinding reliability, removing weak spots, thereby obtaining increased production and energy savings.
In addition, the wearability of the liner plate has improved greatly, reducing the wearing and tearing from the brute force of material impacts.
Increased production means greater times between maintenance, leading to reduced costs and improved supply chains.
AMCE, when working with the mill, uses specialized design tools to optimize mill liners' capabilities through application and materials design.
This ensures that the liner is appropriate to the mineral being processed and maximizes operational requirements for production.
Size examples are: Ø10.37m and Ø11.2m SAG/AG liners.
Working with the mill, understanding the mill operation and process, we can design a metal insert for an efficient replacement method to support mill maintenance procedures.
Appreciating the lining system can be manufactured from either rubber or composite, we design the metal insets for use in wear critical locations.
AMCE, working as the mill operator, can design fit-for-purpose inserts for a wide variety of SAG/AG and Ball mills.
Ni-hard iron typically increases the tensile strength, toughness, and elastic limit of the casting.
Understanding the application, we can design the castings for intended use, and with the addition of rare earth(s), improve the mechanical properties for the nominated application.
Industrial standards apply to the design and specifications of nominated products – AS 2027, ASTM A532.
Application design use is for high resistance to abrasion, in compliance, such as AS 2027 and ASTM A532-82.
Application design drives material design for casting and specified heat treatment.
Using advanced materials can assist in material properties, and in conjunction with modern foundry capabilities, application-specific materials and components can be developed.
The hammer is for its high impact strength and resistance to abrasion in its hardened state.
Application design is transferred to a material design for optimization of wear and durability.
Production capacity for casting, of high manganese steel, wear part, can be up to 7 tons.
ZhongKe’s foundry has the capability to cast intricate components through to large castings, such as pumps, impellers, valves, and related components.
The casting of a single unit can be up to 7 tons, with supporting foundries up to 60 tons, enabling design to be delivered at scale.
Using advanced materials can assist in material properties, and in conjunction with modern foundry capabilities, application-specific materials and components can be specifically fit for the purpose.