Consumer benefits of rare earth wear resistant material
We have found, with our design methodologies and application-specific components, the following was achieved;
•Improved equipment operating efficiency by more than ≈10%, increasing output, which in turn increased revenue.
•Reduced operational power use by more than ≈20%
•Reduced maintenance cycles and related costs by ≈15%.
•Reduced overall customer operating costs by ≈25%
Application design simulation
AMCE has the technology to design and simulate the materials for use in the nominated application
Design simulation can be undertaken for;
•SAG/AG & Ball mills
•Wear and impact plates
•Pumps, piping, and flow
•Plant and equipment Drill operations
Successful Cases in Cement Industry
Φ3.8 x 13.5m ball mill for 42.5 cement production
Φ3.8 x 13.5m ball mill for 42.5 cement production
Φ3.8 x 13.5m ball mill for 42.5 cement production
Before optimization:
-production capacity: 105 tons/hr
-power consumption: 35 kw.hr/ton
After optimization (with new designed liner and ball gradation):
-production capacity: 155 tons/hr
-power consumption: 26 kw.hr/ton
Φ3.8 x 13.5m ball mill for 42.5 cement production
Φ3.8 x 13.5m ball mill for 42.5 cement production
Φ4.2 x 13.5m ball mill for 42.5 cement production
Φ3.8 x 13.5m ball mill for 42.5 cement production
Φ4.2 x 13.5m ball mill for 42.5 cement production
Before optimization:
-production capacity: 220 tons/hr
-power consumption: 33 kw.hr/ton
After optimization (with new designed liner and ball gradation):
-production capacity: 298 tons/hr
-power consumption: 23.5 kw.hr/ton